Isweydaarsiga Kulaylka Dusha Sare ee la xoqay Soo-saaraha Shiinaha
Astaamaha Gaarka ah ee SSHE-yada taxanaha SP
1. Mashiinka Margarine-ka Taxanaha SPSV (Isbeddelayaasha Kulaylka Xoq)
Cadaadis sare, awood xooggan, awood wax soo saar oo weyn
Naqshad cadaadis caadi ah oo 120bar ah, awoodda ugu badan ee matoorku waa 55kW, Awoodda sameynta margarine-ka waa ilaa 8000KG/saacaddii
2. Taxanaha SPV ee la xoqay ee Isku-beddelka Kulaylka Dusha sare
Heer nadaafadeed oo sarreeya, qaabeyn hodan ah, waa la habeyn karaa
Iyadoo la tixraacayo shuruudaha heerarka 3A, noocyo kala duwan oo ah aag daab/Tuubo/Ulti/Kuleyl ayaa la dooran karaa, moodooyinka cabbirro kala duwan lehna waa la dooran karaa si loo taageero shuruudaha habaynta shaqsiyeed.
3. Mashiinka Soo-saarka Soo-gaabinta Taxanaha SPA (SSHEs)
Xawaaraha sare ee usha, Farqiga kanaalka oo cidhiidhi ah, xoqe bir ah oo dheer
Xawaaraha wareegga usha ilaa 660r/daqiiqo, farqiga kanaalka ayaa cidhiidhi ah ilaa 7mm, xoqaha birta ah wuxuu dhererkiisu yahay ilaa 763mm
4. Taxanaha SPT Double Dusha Sare ee Xariiq Kuleylka Isku-beddelka
Xawaaraha hoose ee usha, Farqiga kanaalka ballaaran, Aagga isweydaarsiga kulaylka oo weyn
Xawaaraha wareegga usha oo hooseeya ilaa 100r/daqiiqo, farqiga kanaalka oo ballaaran ilaa 50mm, wareejinta kulaylka dusha sare ee labanlaabka ah, aagga wareejinta kulaylka ilaa 7 mitir oo laba jibbaaran
Khadka Wax Soo Saarka Margarine iyo Gaabinta
Margarine-ka iyo gaabintu aad bay caan uga yihiin warshadaha rootiga, walxaha ceeriin waxaa ka mid ah saliidda timirta, saliidda khudradda, dufanka xayawaanka, saliidaha iyo dufanka qayb ahaan hydrogenated, saliidda badda, saliidda geedka timirta, dufanka doofaarka, hilibka lo'da, stearin timireed, saliidda qumbaha, iwm. Habka ugu weyn ee wax soo saarka margarine-ka waa Cabbiraadda——Qaabaynta Waxyaabaha Ku Jira——Shaandhaynta——Emulsification—— Qaboojiyaha margarine——Kindhicidda Biinanka Rotor——(Nasashada)——Buuxinta & Baakaynta. Qalabka ka kooban warshadda wax soo saarka Margarine-ka waxaa ka mid ah Votators, Beddelaha Kulaylka Dusha Sare ee la xoqay，Kneader，Rotor-ka Pin, tuubada nasashada margarine, buuxinta iyo mashiinka baakadaha, homogenizer, taangiga emulsifying, taangiga batching, bamka cadaadiska sare, nadiifiyaha, kombaresarada qaboojiyaha, cutubka qaboojiyaha, munaaradda qaboojinta, iwm.
Halka, cutubyada SPA + SPB + SPC ama cutubyada SPX-Plus + SPB + SPCH ay sameeyaan xariiqda kiristaalka margarine/gaabinta, kaas oo soo saari kara margarine miiska, gaabin, margarine buskud ah iyo badeecooyin kale oo subag ah. Qaab-dhismeedka mashiinka samaynta SSHE Taxanaha SPA waa mid gaar ah. Sannado badan ka dib hagaajinta, waxay leedahay xasillooni qalab oo sare, jilicsanaanta iyo dhammaystirka alaabada gaabintu waxay hormuud ka yihiin Shiinaha.
Guud ahaan, habka wax soo saarka margarine/gaabinta (ghee) taxanaha SP waa:
1. Isku darka saliidda iyo dufanka iyo marxaladda biyaha ayaa hore loogu miisaamay laba weel oo haynta iyo isku darka emulsion-ka ah. Isku darka weelasha haynta/isku darka waxaa sameeya unugyada culayska ee ay maamusho nidaamka xakamaynta PLC.
2. Habaynta isku-darka waxaa xakameeya kombiyuutar macquul ah oo leh shaashad taabasho. Taangi kasta oo isku-darka/soo-saarka ah waxaa ku qalabaysan isku-darka jarista sare si uu u milmo saliidda iyo marxaladaha biyaha.
3. Isku-darka waxa ku qalabaysan xawaare kala duwan si loo yareeyo xawaaraha kicinta jilicsan ka dib marka la sameeyo emulsification. Labada taangi waxaa loo isticmaali doonaa taangiga wax soo saarka iyo taangi emulsification.
4. Taangiga wax soo saarka wuxuu sidoo kale u shaqayn doonaa sidii dib-u-warshadayn kasta oo badeecad ah oo laga soo saaro khadka wax soo saarka. Taangiga wax soo saarka wuxuu noqon doonaa taangiga biyaha/kiimikada ee nadiifinta iyo nadaafadda khadka.
5. Emulsion-ka ka imanaya taangiga wax soo saarka ayaa dhex mari doona shaandho/shaandho labanlaab ah si loo hubiyo in wax adag uusan ku dhex mari doonin badeecada kama dambaysta ah (shuruudaha GMP).
6. Shaandhada/shaandhada si kale ayay u shaqeysaa si loogu nadiifiyo shaandhada. Emulsion-ka la sifeeyay ayaa markaa loo maraa pasteurizer (shuruudaha GMP) kaas oo ka kooban saddex qaybood oo laba kuleyliye saxan ah iyo hal tuubo oo haynta ah.
7. Kululeeyaha saxanka ugu horreeya wuxuu kululayn doonaa emulsion-ka saliidda ilaa heerkulka pasteurization ka hor inta uusan dhex marin tuubada haynta si uu u bixiyo waqtiga haynta ee lagama maarmaanka ah.
8. Kulayl kasta oo emulsion ah oo ka yar heerkulka pasteurization-ka loo baahan yahay waxaa dib loogu celin doonaa haanta wax soo saarka.
9 Emulsion-ka saliidda la karkariyey wuxuu geli doonaa qalabka kuleylka ee saxanka qaboojinta si uu u qaboojiyo ilaa qiyaastii 5 ~ 7-digrii C oo ka sarreeya barta dhalaalka saliidda si loo yareeyo tamarta qaboojinta.
10. Kuleyliyaha saxanka waxaa lagu kululeeyaa nidaamka biyaha kulul oo leh xakamaynta heerkulka. Qaboojinta saxanka waxaa lagu sameeyaa qaboojinta biyaha munaaradaha iyadoo la adeegsanayo waalka xakamaynta heerkulka otomaatiga ah iyo wareegyada PID.
11. Bamgareynta/wareejinta emulsion-ka, ilaa heerkan, waxaa sameeya hal bambo oo cadaadis sare leh. Emulsion-ka waxaa lagu shubaa cutubka Votator-ka waxaana lagu dhejiyaa rotor-ka si kala duwan, ka dibna heerkulka hoos ugu dhig heerkulka bixitaanka la rabo si loo soo saaro badeecadaha margarine-ka/gaabinta ee loo baahan yahay.
12. Saliidda nus-adag ee ka soo baxaysa mashiinka cod-bixinta waxay noqon doontaa mid lagu xidho ama lagu buuxiyo mashiinka buuxinta iyo baakadaha ee soo gaabinaya margarine-ka.
Nidaamka Khadka Mashiinka Cod-bixiyeyaasha Taxanaha SP/Suugada
Cuntooyin badan oo la diyaariyey ama badeecooyin kale ma gaaraan wareejinta kulaylka ugu habboon sababtoo ah isku dheelitirnaantooda. Tusaale ahaan, istaarijka, scaue, badeecooyin waaweyn, dhegdheg leh, dhegdheg leh ama kristal ah oo ku jira cuntooyinka ayaa si dhakhso ah u xidhi kara ama u wasakhayn kara qaybo gaar ah oo ka mid ah beddelaha kulaylka. Faa'iidada beddelaha kulaylka dusha sare ee qashinka ah wuxuu ka kooban yahay naqshado gaar ah oo ka dhigaya beddelaha kulaylka moodeelka ah ee lagu kululeeyo ama lagu qaboojiyo alaabadan oo waxyeeleeya wareejinta kulaylka. Maadaama badeecada lagu shubo foosto qalabka beddelaha kulaylka codeeyaha, cutubka rotor-ka iyo xoqidda wuxuu hubiyaa qaybinta heerkulka siman, isagoo ka xoqaya walxaha dusha sare ee sarrifka kulaylka iyadoo si joogto ah oo si tartiib ah loogu qasayo badeecada.
Nidaamka karinta istaarijka taxanaha SP wuxuu ka kooban yahay qayb kuleylin, qayb ilaalinta kulaylka iyo qayb qaboojin. Iyada oo ku xidhan wax soo saarka, habayso hal ama dhowr qalab oo kuleyl ah oo qashinka ah. Ka dib marka budada istaarijka lagu daro haanta isku-darka, waxaa lagu shubaa nidaamka karinta iyada oo loo marayo bamka quudinta. Beddelaha kulaylka taxanaha SP wuxuu u adeegsaday uumi ahaan dhexdhexaad kuleylin si uu u kululeeyo budada istaarijka laga bilaabo 25°C ilaa 85°C, ka dibna, budada istaarijka waxaa lagu hayay qaybta haynta muddo 2 daqiiqo ah. Qalabka waxaa laga qaboojiyay 85°C ilaa 65°C iyadoo la adeegsanayo SSHEs oo ah qalab qaboojin ah iyadoo la isticmaalayo ethylene glycol oo ah dhexdhexaad qaboojin ah. Qalabka qaboojinta wuxuu aadayaa qaybta xigta. Nidaamka oo dhan waxaa nadiifin kara CIP ama SIP si loo hubiyo tusmada nadaafadda ee nidaamka oo dhan.
Khadka Mashiinka SSHE ee SPV Custard/Mayonnaise
Khadka wax soo saarka maraqa la cuni karo ee Kastard / majones / waa nidaam xirfad leh oo loogu talagalay majones iyo maaddooyinka kale ee saliidda / biyaha ee wejiga lagu shubay, sida waafaqsan habka wax soo saarka ee majones iyo wixii la mid ah, walaaqidda. Qalabkayagu wuxuu ku habboon yahay isku darka alaabada oo viscositykoodu la mid yahay majones. Emulsification waa xudunta wax soo saarka majones iyo taxanaha Votator SSHEs, waxaan qaadannaa hab wax soo saar oo ku salaysan mabda'a saddex-waji oo micro emulsification ah oo khadka tooska ah, wejiga saliidda / biyaha waxaa loo qaybiyaa cutubyo yaryar, ka dibna waxaa lagu buuxiyaa aagga shaqada emulsifying, waxaana la dhammaystiray isku-dhafka u dhexeeya emulsifier iyo emulsion saliidda / biyaha. Naqshaddani waxay u oggolaanaysaa naqshadeeyaha inuu qeexo qaybta shaqada ee nidaamka isku-beddelka kulaylka dusha sare ee la xoqay oo dhan, iyo si ka wanaagsan inuu hagaajiyo oo uu hagaajiyo habka wax soo saarka oo dhan. Sida meelaha shaqada ee emulsion-ka, taxanaha Votator-ku wuxuu xoojiyaa awoodda emulsifying, wuxuu ka dhigayaa wejiga saliidda in lagu emulsify o dhibco dareere ah oo microscopic ah oo lagu daro wejiga biyaha iyo emulsifier-ka markii ugu horreysay si loo helo nidaam emulsion oo deggan oo saliid ah oo ku jira biyaha, sidaas darteedna lagu xalliyo dhibaatooyinka sida qaybinta cabbirka dhibcaha saliidda oo aad u ballaaran, xasillooni darro nooca badeecada, iyo u nugul khatarta daadinta saliidda iwm., taas oo si fudud u keenta habka emulsification-ka macro iyo isku darka hababka walaaqidda ee is dhexgalaya.
Intaa waxaa dheer, is-weydaarsiga kulaylka dusha sare ee taxanaha SP ee xoqan ayaa sidoo kale loo isticmaalaa habka kale ee joogtada ah ee Kululaynta, Qaboojinta, Kiraynta, Pasteurization, Jeermis-ka-dhigista, Gelatinize iyo uumiga.
Qiimaha ugu Fiican ee Codbixiyayaasha
Tan iyo sannadkii 2004, Shipu Machinery waxay diiradda saareysay warshadaha isku-beddelka kulaylka dusha sare ee la xoqay. Is-beddelka kulaylka dusha sare ee la xoqay waxay leeyihiin sumcad iyo sumcad aad u sarreysa suuqa Aasiya. Shipu Machinery waxay muddo dheer siisay mashiinnada qiimaha ugu fiican warshadaha rootiga, warshadaha cuntada iyo warshadaha wax soo saarka caanaha, sida kooxda Fonterra, kooxda Wilmar, Puratos, AB Mauri iyo iwm. Qiimaha is-beddelka kulaylka xoqa waa qiyaastii 20%-30% oo keliya alaabada la midka ah ee Yurub iyo Ameerika, waxaana soo dhoweeyay warshado badan. Warshadda wax soo saarka waxay isticmaashaa is-beddelka kulaylka dusha sare ee la xoqay ee taxanaha SP ee tayada wanaagsan iyo kuwa jaban ee laga sameeyay Shiinaha si ay si degdeg ah u kordhiyaan awoodda wax soo saarka una yareeyaan kharashyada wax soo saarka, Badeecadaha ay soo saarto warshadoodu waxay leeyihiin tartan suuqeed oo heer sare ah iyo faa'iidooyin kharash, si dhakhso ah ayay u qabsadeen inta badan saamiyada suuqa.
Soosaarayaasha cuntada ee ka kala yimid daafaha dunida ayaa lagu soo dhaweynayaa inay si toos ah uga iibsadaan qalabka wax lagu beddelo kulaylka xoqa SP Machinery, iyo soosaarayaasha qalabka la xiriira, shirkadaha rakibaadda iyo injineernimada ayaa sidoo kale lagu soo dhaweynayaa inay codsadaan inay noqdaan wakiilladayada summadaynta. Waxaan bixinaa qalab wax lagu beddelo kulaylka dusha sare ee la xoqay oo tayo wanaagsan leh oo leh qiimaha ugu fiican.
Kheyraad Dheeraad ah
A) Maqaallada Asalka ah:
Beddelayaasha Kulaylka Dusha Sare ee la xoqay, Dib u eegisyo Muhiim ah oo ku saabsan Sayniska Cuntada iyo Nafaqada, Mugga 46, Cadadka 3
Chetan S. Rao & Richard W. Hartel
Soo dejiso xigashadahttps://www.tandfonline.com/doi/abs/10.1080/10408390500315561
B) Maqaallada Asalka ah:
Margarines, ULLMANN'S Encyclopedia of Industrial Chemistry, Maktabadda Wiley Online.
Ian P. Freeman, Sergey M. Melnikov
Soo dejiso xigashada:https://onlinelibrary.wiley.com/doi/abs/10.1002/14356007.a16_145.pub2
C) Taxanaha SPV Badeecooyin tartan la mid ah oo la mid ah:
Beddelayaasha Kulaylka Dusha Sare ee SPX Votator® II
www.SPXflow.com
Booqo Xiriiriyaha:https://www.spxflow.com/products/brand?types=heat-exchangers&brand=waukesha-cherry-burrell
D) Taxanaha SPA iyo Taxanaha SPV Badeecooyin tartan la mid ah:
Beddelayaasha Kulaylka Dusha Sare ee la xoqay
www.alfalaval.com
Booqo Xiriiriyaha:https://www.alfalaval.com/products/heat-transfer/scraped-surface-heat-exchangers/scraped-surface-heat-exchangers/
E) Taxanaha SPT Badeecooyin tartan la mid ah oo la mid ah:
Terlotherm® Beddelayaasha Kulaylka Dusha Sare ee la xoqay
www.proxes.com
Booqo Xiriiriyaha:https://www.proxes.com/en/products/machine-families/heat-exchangers#data351
F) Taxanaha SPSV Badeecooyin tartan la mid ah oo la mid ah:
Beddelayaasha Kulaylka Dusha Sare ee la xoqay Perfector ®
www.gerstenbergs.com/
Booqo Xiriiriyaha:https://gerstenbergs.com/polaron-scraped-surface-heat-exchanger
G) Taxanaha SPSV Badeecooyin tartan la mid ah oo la mid ah:
Ronothor® Beddelayaasha Kulaylka Dusha Sare ee la xoqay
www.ro-no.com
Booqo Xiriiriyaha:https://ro-no.com/en/products/ronothor/
H) Taxanaha SPSV Alaabooyin tartan oo la mid ah:
Kiimikad-sameeyaha® Beddelayaasha Kulaylka Dusha Sare ee la xoqay
www.tmcigroup.com
Booqo Xiriiriyaha:https://www.tmcigroup.com/wp-content/uploads/2017/08/Chemetator-EN.pdf
Guddiga Goobta
